PAPER
Paper is perhaps the item most used by printers,
and also the greatest waste generated by printers.
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Encourage customers to use paper that has one or more of
the following characteristics. It
is: non-de-inked unbleached made with a high content of recycled material made with a high
Post Consumer* content
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Additionally they should consider that: glossy paper is
often not as readily recycled. colored paper is often not as readily
recycled.
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Waste paper generated by printers should be segregated
according to their quality for recycling. This allows the greatest profit from the possible sale of scrap paper to recyclers. It?s a common practice for printers to purchase extra
paper and run extra copies in anticipation of rejects. By operating a more efficient process and utilizing some of the options
presented, particularly those in the ?Make Ready/Printing?
section, printers can reduce the need for this, at a significant
savings in time and material.
- Post-consumer indicates that it is paper that has
been collected
from waste that has already been used by customers. It is paper
waste that has already served its intended function and would
normally be thrown out in the trash. This is contrasted with recycled paper this is from pre-consumer waste. Pre-consumer (also known as post-commercial) wastes are wastes
from paper making or forming processes.
INKS
Inks contain three main components:
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Pigments ? pigments are used to give the inks their
different colors. The
pigments used for certain colors
are often the same regardless of what type of ink
is being used. Many
pigments are compounds that
contain heavy metals such as barium, copper, lead,
cadmium, mercury, etc. Many
of these heavy metals
have been linked to health and environmental effects
and their use and disposal are closely regulated.
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Solvents or carriers ? Solvents and carriers present
several
issues of concern. Wastes containing most of these solvents are
considered hazardous and must be disposed of properly as such. They may be considered Volatile Organic Compounds and their air emissions regulated as such. They may be considered toxic and
thus any air emissions regulated as Hazardous Air Pollutants. There is also the related issue of worker exposure.
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Binders ? Binders are typically resins of some form and
generally not a concern once they have been cured (dried).
Soybean (Vegetable) Oil Based Inks
Vegetable oils such as linseed, canola, and soybean
are being
used to replace a portion of the petroleum oils found in inks.
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Be careful, often formulations with a very low percentage
of soybean oil content will claim to be ?Soybean-based?.
A good guideline for soybean oil content is at least: 55 % for newspaper
ink, 20 % for sheet fed ink, 18 % for heat-set ink
40 % for form ink.
- Soybean oil based inks: reduce VOC emissions can usually be cleaned off of presses easier than traditional inks when using water-based cleaners. offer increased coverage over petroleum inks flow smoother, helping to reduce start up waste.
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Black colored soybean oil based inks cost more than
petroleum inks, but for other colors the prices are very comparable.
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Formulations with 100% vegetable oil as carrier dry
slowly, but formulations with lower percentages dry at an acceptable
rate.
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Look closely at other ingredients listed on MSDSs, because
vegetable oil based inks may still contain pigments that pose
problems associated with heavy metals content.
Ultraviolet (UV) Curable Inks
For any chemists out there, these inks contain one
or
more types of monomers that are crosslinked by a photosynthesizer
that selectively absorbs ultraviolet energy.
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The following are some advantages of UV inks: they do not readily cure under normal conditions but cure
rapidly when exposed to ultraviolet light. they do not require drying ovens or racks.
They cure very quickly under UV light, sometimes allowing
an increase in production rate. they do not contain traditional
solvents. they can remain in fountains and on plates for longer
periods of time between runs without drying or curing and
affecting quality. This
reduces the need to clean the presses.
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The following are some disadvantages of UV inks: they cost
more than traditional inks. they may not perform as good in color
matching and opacity. they reduce worker exposure to traditional
solvents, but may pose new safety hazards such as exposure to UV light and different chemicals in these inks. they may still
contain pigments that pose problems associated with heavy metals
content. They may
pose problems later when it comes to de-inking paper during recycling processes.
Water Based and Water Borne Inks
Water-based (water borne) inks contain pigments
suspended in a mixture of water and film-forming compounds.
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These inks contain little or no VOCs.
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Generally they require more energy for drying than
traditional inks. To
compensate somewhat, their ?ink strength? (solids content) has been
increased in order to minimize the amount of water that needs to
evaporate during drying.
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Even short periods of shut down pose problems because the
dried ink is not soluble in the liquid ink. That is, the liquid ink will not cause any dried ink to reflow on
the presses. Thus, more clean-ups may be required.
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These inks tend to be low in gloss.
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Paper curl may be a problem.
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Look closely at other ingredients listed on MSDSs, because
water based inks may still contain pigments that pose problems
associated with heavy metals content.
Recycling and Disposal of Inks and Printing
Solutions
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Usually waste inks can be collected and shipped back to
the manufacturer for recycling. These inks will be mixed and used to
formulate some grade of black ink that can be sold again. Printers benefit by avoiding disposal costs and may receive
some type of credit or be able to purchase these inks at a lower cost
than virgin ink.
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Waste printing solutions, inks and sludges should be
disposed by an approved hauler, usually as a hazardous waste.
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Empty ink containers can be
placed in a dumpster to be disposed of at the local landfill if: any ink
residues are complete dry, or after all of the ink is removed, the containers are triple rinsed.
Any rinse water must be collected and disposed of properly.
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